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AVT series multi-needle valve island

・Simple and intuitive gas circuit layout, optimized wiring

・More reliable gas circuit structure design

・Less installation space, easy installation

・Multiple types of solenoid valves can be installed

・Centralized gas supply and exhaust

・Modular design, any number of valve combinations

    Technical Parameters

    2D Drawings

    SCDC (5)

    Specifications

    Model AVT540 AVT340
    Operating temperature -5~+50(Not frozen)
    Withstand pressure 12bar
    Work Pressure 1.5~7bar
    Working medium Compressed air
    Rated voltage DC24V±10%
    Valve Type Two-position five-way/Three positions and five channels
    Rated Power 1W
    Response time Open:9ms;closure:10ms
    Flow diameter 3.5mm 2.7mm
    Number of combinations 2~twenty four
    Valve island body material PA6+50GF
    Solenoid valve body material aluminum
    Protection level IP40


    Order Example

    PDF

    FAQ

    description2

    Product Information

    AVT series multi-needle valve island  PDF

    Product dimensions


    AVT540 appearance diagram Multi-pin left side outlet


    AVT540 appearance diagram Multi-pin top outlet


    AVT540 Appearance Bus Type


    AVT540 Dimensions - Single-Piece Valve


    AVT Series Outline Drawing - Wire







    Wiring Instructions

    Line Sequence 10  11  12 
    color black Black and White Brown Brown and white red Red and White Red and black orange Orange White Orange Black yellow Yellow and black
    Line Sequence 14  15  16  17  18  19  20  21  22  23  24  25 
    color Green and White Green and Black blue Blue and White purple Purple and White Ash Gray and black white pink Pink Black Light green
    COM:13Color: Green

    Note:
    ①2-12 connected products: 1-12 ports are the control lines for the corresponding small valves of the single solenoid control valve island, and 14-25 ports are the control lines for the corresponding small valves of the double solenoid control valve island;
    ②13-24 connected products: the control ports for the corresponding valves of the single solenoid control end are 1 to 25 (depending on the number of single solenoid control position valves), and the control ports for the corresponding valves of the double solenoid control end are P25 to P14 (depending on the number of double solenoid control position valves);
    ③P13 port is the common port;


    Bus output list and valve corresponding position diagram


    Lolink valve corresponding position diagram


    Functional Description


    Valve island fieldbus module

    Serial number Definition Describe
    P1 interface1 PORT OUT,M12mother,4-pin, D-coded
    P2 interface2 PORT IN,M12mother,4-pin, D-coded
    power supply Power input,M12male,5-pin, A-coded
    Grounding Ground terminal
    Output 12PIN
    Indicator Lights Status display


    AVT series(20) P1\P2: M12 4PIN socket, D-coded
    Serial number Definition Description
    TD+ Transmit Data +
    RD+ Receive Data +
    TD- Transmit Data -
    RD- Receive Data -
    PWR: M12 5PIN plug, A-coded
    Serial number Definition Description
    1 V124V +24V for solenoid valve
    2 V10V OV for solenoid valve
    3 V224V +24V for V2 unit operation
    4 V20V OV for V2 unit operation
    5 FE Functional grounding


    Profinet module features

    Project Specifications Profnet
    Control power supply DC24V±10%
    Output power supply DC24V±10%
    Internal current Less than100 mA
    Output points twenty fourpoint
    Output Load Monolithic valve24V 1WOutput,twenty fourMaximum output current of valve1.5A
    Output polarity PNP,-COM
    Version Version 2.4,Conformance Class CC-C
    Addressing mode DCP
    Voltage detection Support voltage detection
    Reverse polarity protection and overvoltage protection support
    IRT have
    MRP have
    diagnosis have
    Communication rate 100M bps
    Communication interface useM12(conform toProfinetSpecification)
    Communication connection method Daisy Chain
    Settings File GCDdocument
    Certification EN 61000-6-4:2007+A1:2011,EN IEC 61000-6-2:2019
    EMI CLASS A
    Power outage Greater than10ms
    Withstand voltage GB/T24344,500 VACcontinued1minute
    Insulation resistance GBT24343,500VDCVoltage, insulation at least10 MΩ
    Vibration Testing 5G, 10~150Hz,continuous2Hour vibration test
    Operating temperature -5~50℃
    Operating humidity 35-85%RH


    Profinet module indicator light introduction

    Serial number Definition Instruct Describe
    BF Lights out PROFINET software not initialized
    Red light is on Device offline
    Red light single flash Improper hardware configuration and parameterization
    Red light flashes three times IOPS =BAD (PLC stopped)
    Green light is always on Communication is normal
    SF Lights out The device is not initialized
    Red light is on Hardware failure
    Slow flashing red light Open circuit fault
    Red light flashing Short circuit fault
    Red light double flash Error, internal communication
    Red light flashes three times Fatal Error
    Green light is always on Module is normal
    P1 Lights out Link lost connection
    Yellow/green flashing Link communication activation
    Bright yellow/bright green Link connection established
    P2 Lights out Link lost connection
    Yellow/green flashing Link communication activation
    Bright yellow/bright green Link connection established
    VA Green light is always on Valve island power supply, normal
    Flashing red light Valve island power supply, undervoltage
    Red light is on Valve terminal power supply, overvoltage
    VB Green light is always on System power, normal
    Flashing red light System power, undervoltage
    Red light is on System power supply, overvoltage


    Input and output data list

    4.1 Input list

    bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
    BYTEO OC SC COR UV_V2 OV_V2 UV_V1 OV_V1
    BYTE1 SC_7 SC_6 SC_5 SC_4 SC_3 SC_2 SC_1 SC_0
    BYTE2 SC_15 SC_14 SC_13 SC_12 SC_11 SC_10 SC_9 SC_8
    BYTE3 SC_23 SC_22 SC_21 SC_20 SC_19 SC_18 SC_17 SC_16
    BYTE4 OC_7 OC_6 OC_5 OC_4 OC_3 OC_2 OC_1 OC_0
    BYTE5 OC_15 OC_14 OC_13 OC_12 OC_11 OC_10 OC_9 OC_8
    BYTE6 OC_23 OC_22 OC_21 OC_20 OC_19 OC_18 OC_17 OC_16
    BYTE7 COUNT_7 COUNT_6 COUNT_5 COUNT_4 COUNT_3 COUNT_2 COUNT_1 COUNT_0
    BYTE8 COUNT_15 COUNT_14 COUNT_13 COUNT_12 COUNT_11 COUNT_10 COUNT_9 COUNT_8
    BYTE9 COUNT_23 COUNT_22 COUNT_21 COUNT_20 COUNT_19 COUNT_18 COUNT_17 COUNT_16


    BYTEO:

    Hint Describe
    bit7 reserve
    bit6 1 Open circuit detected 0 No open circuit detected
    bit5 1 Short circuit detected 0 No short circuit detected
    bit4 1 The switch count has reached the upper threshold 0 The switch count has not reached the upper threshold
    bit3:bit2 0:0 electronics power supply normal
    0:1 electronics power supply overvoltage
    1:0 electronics power supply undervoltage
    bit1:bit0 0:0 valves power supply normal
    0:1 valves power supply overpressure
    1:0 valves power supply undervoltage

    BYTE1:BYTE3SC-0 corresponds to the short circuit of channel 0, SC-23 corresponds to the short circuit of channel 23, and so on to know the short circuit of each channel. Bit value is 1 for short circuit, 0 for no short circuit.
    BYTE4:BYTE6
    0C-0 corresponds to the open circuit of channel 0, OC-23 corresponds to the open circuit of channel 23, and so on to know the open circuit of each channel. Bit value is 1 for open circuit, 0 for no open circuit.
    BYTE7:BYTE9COUNT-0 corresponds to the open circuit of channel 0, COUNT-23 corresponds to the open circuit of channel 23, and so on to know the open circuit of each channel. Bit value is 1 for open circuit, 0 for no open circuit.


    4.2 Output List

    bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
    BYTE0 SC_7 SC_6 SC_5 SC_4 SC_3 SC_2 SC_1 SC_0
    BYTE1 SC_15 SC_14 SC_13 SC_12 SC_11 SC_10 SC_9 SC_8
    BYTE2 SC_23 SC_22 SC_21 SC_20 SC_19 SC_18 SC_17 SC_16

    O_0~0_23: 0_0 represents channel 0, O_23 represents channel 23, and so on. The positions of other channels can be known by analogy.


    4.3 Error Codes

    Fault code (hexadecimal) Fault description LED Status
    0x00 0x00, normal SF LED, green light is always on
    0x01 Valve terminal, coil short circuit SF LED, flashing red
    0x06 Valve island, coil open circuit SF LED, flashing red
    0x07 None
    Ox100 Module power supply undervoltage V2 LED, flashing red
    Ox101 Module power supply overvoltage V2 LED, red light is always on
    0x102 Valve island power supply undervoltage V1 LED, flashing red
    0x103 Valve island power supply overvoltage V1 LED, red light is always on


    Profinet module environment configuration


    Scan the QR code to view the configuration video


    Valve island fieldbus module

          Ethercat module appearance and interface

    Serial number Definition Describe
    P1 interface1 PORT OUT,M12mother,4-pin, D-coded
    P2 interface2 PORT IN,M12mother,4-pin, D-coded
    power supply Power input,M12male,5-pin, A-coded
    Grounding Ground terminal
    Output 12PIN
    Indicator Lights Status display


    AVT series(22) P1\P2: M12 4PIN socket, D-coded
    Serial number Definition Describe
    TD+ Transmit Data +
    RD+ Receive Data +
    TD- Transmit Data -
    RD- Receive Data -
    PWR: M12 5PIN plug, A-coded
    Serial number Definition Describe
    V124V +24V for solenoid valve
    V10V OV for solenoid valve
    V224V +24V for V2 unit operation
    V2OV OV for V2 unit operation
    FE Functional grounding


    Ethercat module features

    Project Specifications Ethercat
    Control power supply DC24V±10%
    Output power supply DC24V±10%
    Internal current Less than100 mA
    Output points twenty fourpoint
    Output Load Monolithic valve24V 1WOutput,twenty fourMaximum output current of valve1.5A;
    Output polarity PNP,-COM
    Version Test Record V.1.2.8
    EtherCAT mode Direct Mode
    Address Setting Automatic settings
    DC Mode support,Distributed clocks
    Voltage detection Support voltage detection
    Reverse polarity protection and overvoltage protection support
    diagnosis Open circuit, short circuit, switch count diagnostic function
    Communication rate 100M bps
    Communication interface useM12(conform toEthernetCATSpecification)
    Communication connection method Daisy Chain
    Settings File XMLdocument
    Certification EN 61000-6-4:2007+A1:2011,EN IEC 61000-6-2:2019
    EMI CLASS A
    Power outage Greater than10ms
    Withstand voltage GB/T24344,500 VACcontinued1minute
    Insulation resistance GBT24343,500VDCVoltage, insulation at least10 MQ
    Vibration Testing 5G, 10~150Hz,continuous2Hour vibration test
    Operating temperature -10~50
    Operating humidity 35-85%RH


    Ethercat module indicator light description

    Serial number Definition Instruct Describe
    RUN Green light off The device is inINITstate
    Green light flashing The device is inSAFEOPstate
    Green light single flash The device is inPREOPstate
    Green light is always on The device is inOPstate
    ERR Red light off Configuration Error
    Red light strobe No Error
    Red light single flash Device local error
    Red light double flash Watchdog timeout
    L/A1 Lights out Connection not established
    Green light Connection established, no communication
    Green light flashing Connection established, communication
    L/A2 Lights out Connection established, no communication
    Green light Connection not established
    Green light flashing Connection established, communication
    VA Green light Valve island power supply, normal
    Red light flashing Valve island power supply, undervoltage
    Red light on Valve terminal power supply, overvoltage
    VB Green light System power, normal
    Red light flashing System power, undervoltage
    Red light on System power supply, overvoltage


    Input and output data list

    4.1 Input list

    bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
    BYTEO OC SC COR UV_V2 OV_V2 UV_V1 OV_V1
    BYTE1 SC_7 SC_6 SC_5 SC_4 SC_3 SC_2 SC_1 SC_0
    BYTE2 SC_15 SC_14 SC_13 SC_12 SC_11 SC_10 SC_9 SC_8
    BYTE3 SC_23 SC_22 SC_21 SC_20 SC_19 SC_18 SC_17 SC_16
    BYTE4 OC_7 OC_6 OC_5 OC_4 OC_3 OC_2 OC_1 OC_0
    BYTE5 OC_15 OC_14 OC_13 OC_12 OC_11 OC_10 OC_9 OC_8
    BYTE6 OC_23 OC_22 OC_21 OC_20 OC_19 OC_18 OC_17 OC_16
    BYTE7 COUNT_7 COUNT_6 COUNT_5 COUNT_4 COUNT_3 COUNT_2 COUNT_1 COUNT_0
    BYTE8 COUNT_15 COUNT_14 COUNT_13 COUNT_12 COUNT_11 COUNT_10 COUNT_9 COUNT_8
    BYTE9 COUNT_23 COUNT_22 COUNT_21 COUNT_20 COUNT_19 COUNT_18 COUNT_17 COUNT_16


    BYTEO:

    Hint Describe
    bit7 reserve
    bit6 1Open circuit detected0No open circuit detected
    bit5 1Short circuit detected 0No short circuit detected
    bit4 1The switch count has reached the upper threshold 0The switch count does not reach the upper threshold
    bit3:bit2 0:0 electronics power supplynormal
    0:1 electronics power supplyOverpressure
    1:0 electronics power supplyUndervoltage
    bit1:bit0 0:0 valves power supplynormal
    0:1 valves power supplyOverpressure
    1:0 valves power supplyUndervoltage

    BYTE1:BYTE3SC-0 corresponds to the short circuit of channel 0, SC-23 corresponds to the short circuit of channel 23, and so on to know the short circuit of each channel. Bit value is 1 for short circuit, and 0 for no short circuit.
    BYTE4:BYTE6OC-0 corresponds to the open circuit of channel 0, OC-23 corresponds to the open circuit of channel 23, and so on to know the open circuit of each channel. Bit value is 1 for open circuit, and 0 for no open circuit.
    BYTE7:BYTE9COUNT-0 corresponds to the open circuit of channel 0, COUNT-23 corresponds to the open circuit of channel 23, and so on to know the open circuit of each channel. Bit value is 1 for open circuit, and 0 for no open circuit.


    4.2 Output List

    bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
    BYTEO SC_7 SC_6 SC_5 SC_4 SC_3 SC_2 SC_1 SC_0
    BYTE1 SC_15 SC_14 SC_13 SC_12 SC_11 SC_10 SC_9 SC_8
    BYTE2 SC_23 SC_22 SC_21 SC_20 SC_19 SC_18 SC_17 SC_16
    dO_0~0_23: 0_0 represents channel 0, 0_23 represents channel 23, and so on to know the positions of other channels.


    Ethercat module environment configuration


             Scan the QR code to view the configuration video

    Valve terminal adapter

    Product Features

           
               The valve island adapter AVTA-H24-COM13 is an IO-Link device installed on the valve island with DB25 interface. It is a signal conversion module that converts DB25 connection to IO-Link connection. It adopts IO-Link Class A port 3-wire connection, supports driving 24-way solenoid valves, and the total driving current does not exceed 1.6A, and the maximum single-way current is 500mA. The power supply of the valve island adapter comes from the IO-Link master station. It is suitable for valve islands with DB25 interface 13 pin as the common end.

    Technical Parameters

    Product Model AVTA-H24-COM13
    IO-LinkVersion V1.1.3
    rate COM2(38.4k)
    Minimum cycle time 3.5ms
    Process data 4byte
    show/run greenled
    Configurable input and output no
    Operating voltage range DC18~30V
    Total current(Actuator) 1.6A
    Quiescent Current 30mA
    Typical operating voltage DC24V
    Actuator interface DB25
    Sensor interface M12x1Aviation plug
    wire 0.6m×0.34mm²
    Housing Material PA
    Sheath material PUR
    Protection level IP40
    Operating temperature -10~55℃
    Storage temperature -25~70℃
    Mechanical Dimensions 62mm×52mm×12mm

    Product Dimensions


    Wiring method

    PIN1~2,14~25: output terminal
    PIN13: 0V
    IO-Link interface
    PIN1:24V, controller+valve
    PIN3:0V
    PIN4:IO-Link

    FAQ

    • Q:Can the AVT series be used with different gases?

      A:Yes, it is compatible with filtered, lubricated, or non-lubricated compressed air. For other gases (e.g., nitrogen), verify compatibility based on material specifications.
    • Q:Can I replace a single valve if it fails?

      A:Yes, the modular design allows for individual valve replacement without disassembling the entire unit.